ARCEMYTM

Revolutionising metal manufacturing

Welcome to ArcemyTM – Design for Additive Manufacturing (DfAM), ArcemyTM enables new standards of lightweight structures with greater degrees of geometric complexity, parts consolidation, and design optimisation that were not previously possible.
OVERVIEW

Globally
Certified

Globally Certified Wire Additive Manufacturing business.
AML3D (AML Technologies) is certified through Lloyd’s Registry, providing direct exposure to commercial opportunities and also in 2018 became ISO 9001 compliant.

WAMSoft® proprietary software

Performance optimisation of the process on extensive range of metals. The software enables a highly tailored approach to the needs of each client by enabling different pathways and welding operations for different products and materials.

Efficient Production

Quicker production, waste reduction WAM® disrupts ‘subtractive’ metal technologies such as casting, forging and machining, providing cost advantages for numerous metals and alloys.

Australian Facilities

Operations are based in Adelaide. AML3D’s (AML Technologies) 400m2 premises house two ‘state of the art’ robotic production cells, both of which operate in commercial production.

About ArcemyTM

ArcemyTM is our Wire Additive Manufacturing (WAM®) product. 

WAM® combines an electric arc as a heat source with wire as feedstock to produce free form parts. The wire arc welding technique is integrated with specifically programmed welding robots to manufacture large metal components from 3D CAD to a near shape, which if required is then machine/polished finished. WAM® brings together state of the art welding, CAD software design and robotics technology.

Our WAM® Process

  • Near net shape
  • Robotic automation
  • Rapid fabrication
  • Layer on layer
  • Minimal stress / distortion
  • High deposition rates
  • Fully dense parts
Robotically controlled for precision and accuracy
Wire feed contact delivery unit and inert gas to prevent oxidisation
Substrate for build platform includes temperature control for optimised component cooling control
Layer on layer manufactured component
New layer with precision controlled cooling for optimised strength
Controlled metal transfer through an Arc plasma for molten metal layering
Fully dense parts, fully compliant to required standards
MOUSE OVER GRAPHIC
WAM® combines an electric arc as a heat source with wire as feedstock to produce free-form parts.

The process is characterized under the 3D printing standards for Direct Energy Deposition, and challenges other wire-feed-stock metal printing techniques such as Electron Beam, Wire Fed Laser and Laser sintering processes. Unlike these other processes WAM® can be used to print metal parts in an open freeform fabrication environment using localised inert gas purging. Localised gas shielding eliminates the need for an enclosed chamber of any kind, which does not limit the component build size. Various gas mixtures, controlled cooling can be used to enhance the properties of the final part.

This process greatly reduces the cost of manufacture and greatly increases the utility and application of the technology. It is capable of deployment at a much lower capital cost than alternative additive manufacturing processes. WAM® is highly innovative in that it removes the traditional size restrictions of 3D printing and substantially reduces high cost materials waste while reducing time to build compared with traditional casting, forging and machining.

A further advantage of WAM® is it is not limited by the size of the product as it can build freeform without an enclosed chamber, hence not restricting size. Further, with the broad range of metals available, WAM® can either repair or create a new 3D model to manufacture an entirely new component without relying on the current series of supply chain involvement.

AML3D (AML Technologies) competitive advantages

70

Cost savings

75

Increased build speed

80

Waste Reduction

100

Fully Certified by Lloyds Register

Materials

Process can be applied to all weldable metals and alloys. Including but not limited to Aluminium, Titanium, Nickel Alloy and Steel.

Optimisation

Design Optimisations enables new standards of lightweight structures with greater degrees of geometric complexity.

Wire Feed

  • Affordable standard storage
  • Readily available
  • Secure supply chains
  • Certified alloys

Adaptation

Allows numerous materials/metals and design variations upon client request.

By eliminating the need for tooling and reducing the cost required for finish-machining, these forging alternatives (electrical arc process) promise to compress the front-end of the development cycle, reduce the overall production cost of aerospace structural components and eventually facilitate new part design that would not be possible with forging.

Matt DanfordSenior Editor, Modern Machine Shop, Nov 2017

Our process can be applied to all weldable metals and alloys.

Metals used

In addition, the process is highly adaptable to virtually any material (titanium, nickel alloys, stainless steels, carbon steels, aluminium, bronze, etc.

Aluminium

2319
4043
5183
5183
5356
5087

Titanium

Ti-6Al-4V
Grade 5
Grade 23

Nickel Alloys

FeNi36 (INVAR)
Inconel 625
Inconel 718
Nickel Aluminium Bronze

Steel

ER70
ER80
ER90
ER120
Maraging grade 250
Stainless (316L, 2205

INDUSTRIES

 
 

Mining

Providing refined and engineered parts in the mining industry.

 
 

Defence

AML’s metal 3D printing machines can create large, load bearing structures for aircraft, ground vehicles and marine vessels.

 
 

Marine

General maritime structural components, maritime platforms,
pumps, valves, and piping for commercial vessels.

 
 

Aviation

AML’s high strength to weight ratio and performance
at high temperature are favourable to aviation uses.

Fully Certified through Lloyds Register

Certified under ISO 9001:2015

What does this mean?

Without certification, parts cannot be approved for use and therefore sale. AML3D (AML Technologies) is now the only world’s largest certified printer in metal.

We operate a Quality Management System in compliance with
the requirements of ISO 9001:2015 for all 3D metal printing,
additive manufacturing and welding structures.

Compliance with AWS International Standard

When producing metal components, we comply fully
with the globally accepted American Welding Society Standard
Specification for Fabrication of Metal Components using Additive Manufacturing
AWS D20.1/D20.1M:2019
under the criticality classifications of Class A, B and C.